Maize & unga milling
Sifted and fortified unga, maize grits and germ for Kenyan millers
GEM Foodtech, the food processing division of Gem Drytech Systems LLP, Kolkata, India (since 1999), engineers turnkey maize milling, potato, tomato, garden-pea IQF, mango and spice lines for Kenyan factories, built for 415 V / 50 Hz supply, KEBS and county public health requirements, and delivery through Mombasa.
Food processing plants for Kenyan manufacturers: maize and unga milling, Shangi potatoes, tomato paste, garden-pea IQF, Apple and Ngowe mango, pineapple, Mwea rice, chilli and dried spice. Tea, coffee, macadamia, avocado and dairy projects come to us as drying and thermal integration work. From intake to packed product, we engineer the process, the mass balance and the equipment as one line.
Sifted and fortified unga, maize grits and germ for Kenyan millers
Crisps, frozen chips, dehydrated dice and potato flakes
Hot-break paste for aseptic repacking, ketchup and chilli-tomato sauce
Kibbled onion, flakes and onion powder for spice blenders
IQF garden peas and mixed-vegetable packs for export and retail
Aseptic purée, single-strength juice and dried mango slices
Canned slices and chunks, juice concentrate and dried rings
Parboiled and polished pishori, with bran and broken grades recovered
Dried chips, high-quality cassava flour for composite blends and starch
Dried whole chilli, flakes and export-grade ground chilli
Dried ginger splits, turmeric fingers and ground spice for blenders
Dried dhania, garlic granules, rosemary and basil for export blenders
We integrate washing, sorting, preparation, thermal processing, drying, separation and packaging around your incoming material and finished-product specification.
Explore full equipment catalogue ↗Washers, conveyors, sorting, peeling, slicing and size reduction.
Blanching, cooking, pulping, evaporation and concentration.
Conveyor, band, tray and fluid-bed solutions based on product requirements.
Filling, handling and utility integration for practical plant operation.
We validate feed, moisture, process assumptions and utilities before final plant selection. Pilot trials can be planned on representative materials at our Kolkata facility.
Raw material, incoming variability, capacity, target product and site utilities.
Process diagram, mass balance, equipment schedule and utility estimates.
Pilot validation where appropriate, detailed engineering, manufacture and site support.
These are the national standard figures and the usual route; confirm the actual supply at your site with Kenya Power, which specifies a wide −15% / +10% voltage band, and confirm the classification of every line in the scope of supply with KEBS or its appointed PVoC partner before shipment.
Three installations that map onto Kenyan work: a continuous oven holding final moisture below 2% on a cereal snack, a band dryer taking wet fruit pomace to powder of the kind Kenyan mango and pineapple plants leave behind, and a receiving-to-packing coconut line relevant to Coast processors at Kilifi and Kwale.
Supplied a PLC- and HMI-controlled continuous oven with integrated CIP for producing caramel, cinnamon and cheddar-flavoured rice cakes. The system replaced an older, labour-intensive oven and enabled faster product changeovers, automated recipe control and improved hygiene.
Integrated CIP, adjustable temperature zones and controlled residence time reduced cleaning downtime while improving product consistency and production flexibility.
Supplied a steam-based continuous band dryer for high-moisture cranberry pomace, replacing three separate dryers with one integrated system. The solution simplified operations, reduced maintenance and energy requirements, and delivered consistent moisture suitable for milling into functional powders and fibre ingredients.
A single continuous drying line delivered higher throughput, consistent product quality and improved process efficiency.
Delivered a complete high-fat desiccated coconut processing line — from raw coconut receiving and preparation to blanching, drying support, grading and final packing. The food-grade SS 304 system was engineered for continuous industrial production with reduced manual handling and consistent product quality.
Successfully installed and commissioned in April 2019, with operation formally certified to the client's satisfaction.
Project details, performance figures and outcomes are published in English, Kiswahili and Gĩkũyũ on this page. Client and brand names remain unchanged.
Practical answers on county food hygiene licensing, KEBS product certification and PVoC machinery imports. These are planning guidelines for your project team, not certification or legal advice.
There is no single NAFDAC-style food agency in Kenya. Food safety sits with the Ministry of Health and its Port Health Services under the Food, Drugs and Chemical Substances Act (Cap. 254) and the Public Health Act (Cap. 242), while county public health departments license food premises. Product conformity and import conformity sit with the Kenya Bureau of Standards (KEBS), and value chains may also involve the Agriculture and Food Authority, KEPHIS, the Kenya Dairy Board or the Directorate of Veterinary Services. Confirm which of these applies to your product.
Kenya works to premises licensing plus product certification rather than one product-registration number. In practice an operator needs a Food Hygiene Licence from the county, or from MoH Port Health Services for port and import-export premises, a county Single Business Permit, a NEMA environmental impact assessment licence for the plant, a KEBS Standardization Mark permit for each locally manufactured product covered by a mandatory Kenya Standard, and sector registration where it applies. Ordinary processed foods are not individually registered the way they are in Nigeria or Ghana, but the Kenyan operator should confirm the list for its product and county.
Assessment works from the Food Hygiene Regulations made under Cap. 254 and from the Ministry of Health's Public Health Checklist for Food Hygiene Licensing, together with the Public Health Act (Cap. 242). Legal Notice 106 of 1978 and Legal Notice 425 of 1988 are listed as separate instruments under Cap. 254 rather than one amended text, so which is operative today should be confirmed on Kenya Law before it is cited in a submission. KEBS also publishes adopted East African hygiene codes of practice for food and drink manufacturing, and KS ISO 22000. Layout, drainage, materials and cleaning access should be reviewed against whichever text applies to the operation.
Pre-Export Verification of Conformity is operated by KEBS under the Standards Act (Cap. 496) and Legal Notice No. 78 of 2020; appointed partner inspectors test in the country of supply and issue a Certificate of Conformity used as a customs clearance document. General process machinery does not appear on the annex of products that must carry a supply-country Certificate of Conformity, but several items often supplied with a drying or processing line do — refrigerating and freezing equipment (HS 84.18), electric motors and generators (HS 85.01) and electric generating sets (HS 85.02). The treatment of drying and food-industry machinery headings is not something to assume, and the PVoC manual has been revised since the version published on the Kenya Trade Information Portal, so have KEBS or the appointed partner confirm each HS line in the scope of supply before shipment. Registered local manufacturers can separately apply to KEBS for an exemption covering machinery and industrial spares imported for their own use; it is an application route, not an automatic right, and it should be started early.
Depending on classification, the importer and clearing agent may need a commercial invoice, packing list and shipping documents, a KEBS Certificate of Conformity or, where a consignment arrives without one, a Local Certificate of Conformity after destination inspection at a fee, an Import Standardization Mark permit where goods are intended for sale on the local market, and any KEBS exemption approval. Declarations and permits are filed with Kenya Revenue Authority Customs through the KenTrade national electronic single window. The Kenyan importer and clearing agent should confirm the exact list.
Not as a blanket rule for every plant. Hygiene and food safety controls are required by the Cap. 254 regulations and the county licensing checklist, and HACCP-based controls may be required by buyers, by export destinations or by a particular Kenya Standard. KS ISO 22000 certification is separate third-party certification, and whether it is needed depends on the customer and the market being served.
No blanket Kenyan certification is claimed on this page or for any machine. GEM Foodtech can discuss engineering specifications, food-contact materials and the technical documentation available for a proposed line. KEBS conformity status, PVoC treatment and any permit or exemption must be verified for the specific machine and shipment by the Kenyan project owner with KEBS before the equipment ships.
Our engineering team can review food-contact materials, cleanability and CIP access, process flow, drainage and utility requirements at design stage, and supply documentation the Kenyan project owner needs for its submissions. Site approvals, the Food Hygiene Licence, S-Mark permits, NEMA licensing and import clearance remain the responsibility of the Kenyan project owner and the relevant authorities.
Official references: Kenya MoH food hygiene licensing · KEBS PVoC for imports · KEBS Standardization Mark
Our engineers can prepare a process flow diagram, a preliminary yield model and a line proposal for your Kenyan project, with utility estimates set against a 415 V / 50 Hz supply.
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