GEM FOODTECH · FOOD PROCESSING ENGINEERING FOR KENYA ✉ info@gemfoodtech.com  |  ☎ +91 98311 73874
🇰🇪  KENYA · TURNKEY FOOD PROCESSING

We model the yield first. Then we build the whole line.

GEM Foodtech, the food processing division of Gem Drytech Systems LLP, Kolkata, India (since 1999), engineers turnkey maize milling, potato, tomato, garden-pea IQF, mango and spice lines for Kenyan factories, built for 415 V / 50 Hz supply, KEBS and county public health requirements, and delivery through Mombasa.

Food processing plants for Kenyan manufacturers: maize and unga milling, Shangi potatoes, tomato paste, garden-pea IQF, Apple and Ngowe mango, pineapple, Mwea rice, chilli and dried spice. Tea, coffee, macadamia, avocado and dairy projects come to us as drying and thermal integration work. From intake to packed product, we engineer the process, the mass balance and the equipment as one line.

19Process line families
30+Equipment types
112+Installations worldwide
1999Manufacturing since
KENYA · PROCESS LINES
PROCESS LINE

Maize & unga milling

Sifted and fortified unga, maize grits and germ for Kenyan millers

1–20 t/h maize Explore equipment ↗
PROCESS LINE

Potato (Shangi crisps & chips)

Crisps, frozen chips, dehydrated dice and potato flakes

1–15 t/h potatoes Explore equipment ↗
PROCESS LINE

Tomato paste & sauces

Hot-break paste for aseptic repacking, ketchup and chilli-tomato sauce

5–60 t/h tomatoes Explore equipment ↗
PROCESS LINE

Onion (Red Creole) dehydration

Kibbled onion, flakes and onion powder for spice blenders

1–20 t/h onion Explore equipment ↗
PROCESS LINE

Garden peas IQF

IQF garden peas and mixed-vegetable packs for export and retail

1–10 t/h fresh peas Explore equipment ↗
PROCESS LINE

Mango (Apple & Ngowe)

Aseptic purée, single-strength juice and dried mango slices

2–30 t/h fruit Explore equipment ↗
PROCESS LINE

Pineapple (Smooth Cayenne)

Canned slices and chunks, juice concentrate and dried rings

2–20 t/h fruit Explore equipment ↗
PROCESS LINE

Rice & paddy (Mwea pishori)

Parboiled and polished pishori, with bran and broken grades recovered

2–30 t/h paddy Explore equipment ↗
PROCESS LINE

Cassava (muhogo)

Dried chips, high-quality cassava flour for composite blends and starch

1–25 t/h roots Explore equipment ↗
PROCESS LINE

Chilli (African bird's eye)

Dried whole chilli, flakes and export-grade ground chilli

0.5–8 t/h fresh chilli Explore equipment ↗
PROCESS LINE

Ginger & turmeric

Dried ginger splits, turmeric fingers and ground spice for blenders

500 kg–8 t/h rhizome Explore equipment ↗
PROCESS LINE

Spices & dried herbs

Dried dhania, garlic granules, rosemary and basil for export blenders

250 kg–5 t/h spice Explore equipment ↗
EQUIPMENT · ENGINEERED AS ONE LINE

Not isolated machines. A complete processing system.

We integrate washing, sorting, preparation, thermal processing, drying, separation and packaging around your incoming material and finished-product specification.

Explore full equipment catalogue ↗
Preparation & handling

Washers, conveyors, sorting, peeling, slicing and size reduction.

Thermal processing & concentration

Blanching, cooking, pulping, evaporation and concentration.

Drying & dehydration

Conveyor, band, tray and fluid-bed solutions based on product requirements.

Packing & utilities

Filling, handling and utility integration for practical plant operation.

DRIED & TESTED · PROVEN, NOT ASSUMED

Yield-led engineering, before you commit.

We validate feed, moisture, process assumptions and utilities before final plant selection. Pilot trials can be planned on representative materials at our Kolkata facility.

01

Understand the feed

Raw material, incoming variability, capacity, target product and site utilities.

02

Model the yield

Process diagram, mass balance, equipment schedule and utility estimates.

03

Trial, build & commission

Pilot validation where appropriate, detailed engineering, manufacture and site support.

Kenya utilities, standards and import route

Mains supply
415 V three-phase / 240 V single-phase, Type G (BS 1363) sockets
Frequency
50 Hz, specified by Kenya Power as 50 Hz ±2%
Food regulator
Ministry of Health and Port Health Services under Cap. 254 and Cap. 242; county public health departments license premises
Standards & conformity
Kenya Bureau of Standards (KEBS) — S-Mark permit, voluntary D-Mark, Import Standardization Mark, applied for through the KIMS portal
Import route
KEBS PVoC Certificate of Conformity under Legal Notice 78 of 2020; KRA Customs declarations filed through the KenTrade single window
Port of entry
Mombasa (Kilindini) for capital plant, cleared inland at ICD Nairobi (Embakasi) or ICD Naivasha

These are the national standard figures and the usual route; confirm the actual supply at your site with Kenya Power, which specifies a wide −15% / +10% voltage band, and confirm the classification of every line in the scope of supply with KEBS or its appointed PVoC partner before shipment.

Kenya project planning: A Kenyan processor works to premises licensing plus product certification: a Food Hygiene Licence from the county public health department, or from Ministry of Health Port Health Services for port and import-export premises, under the Food, Drugs and Chemical Substances Act (Cap. 254) and the Public Health Act (Cap. 242); a county Single Business Permit; a NEMA environmental impact assessment licence for the plant; and a KEBS Standardization Mark permit for each product covered by a mandatory Kenya Standard. Imported equipment may fall under the KEBS Pre-Export Verification of Conformity scheme or a registered-manufacturer exemption, depending on HS classification and importer status, and items such as refrigeration plant, motors and generating sets are treated separately from general process machinery. These are customer and project compliance considerations — not a claim that GEM or any particular machine is already Kenya-certified.
CASE STUDIES

Selected international processing project references.

Three installations that map onto Kenyan work: a continuous oven holding final moisture below 2% on a cereal snack, a band dryer taking wet fruit pomace to powder of the kind Kenyan mango and pineapple plants leave behind, and a receiving-to-packing coconut line relevant to Coast processors at Kilifi and Kwale.

United States · Rice cake processing

Automated gas-fired continuous oven system

Supplied a PLC- and HMI-controlled continuous oven with integrated CIP for producing caramel, cinnamon and cheddar-flavoured rice cakes. The system replaced an older, labour-intensive oven and enabled faster product changeovers, automated recipe control and improved hygiene.

CONTINUOUS OUTPUT 5,000–6,000 pieces/hour · Continuous production capacity with final moisture below 2%
PROJECT OUTCOME

Integrated CIP, adjustable temperature zones and controlled residence time reduced cleaning downtime while improving product consistency and production flexibility.

United States · Cranberry pomace processing

U.S. fruit-ingredient manufacturer

Supplied a steam-based continuous band dryer for high-moisture cranberry pomace, replacing three separate dryers with one integrated system. The solution simplified operations, reduced maintenance and energy requirements, and delivered consistent moisture suitable for milling into functional powders and fibre ingredients.

CAPACITY IMPROVEMENT 7–8× higher capacity · Processing 1,600–1,800 lb/hour from approximately 70% to below 8% moisture
PROJECT OUTCOME

A single continuous drying line delivered higher throughput, consistent product quality and improved process efficiency.

Indonesia · 2018–2019

PT Salim Ivomas Pratama Tbk

Delivered a complete high-fat desiccated coconut processing line — from raw coconut receiving and preparation to blanching, drying support, grading and final packing. The food-grade SS 304 system was engineered for continuous industrial production with reduced manual handling and consistent product quality.

PROCESSING SCOPE Receiving-to-packing Integrated processing line with 23 deshelling machines, steam-lock blanching, grinding, grading and automated packing systems
PROJECT OUTCOME

Successfully installed and commissioned in April 2019, with operation formally certified to the client's satisfaction.

Project details, performance figures and outcomes are published in English, Kiswahili and Gĩkũyũ on this page. Client and brand names remain unchanged.

KENYA · REGULATORY FAQ

Kenya food factory licensing, KEBS and PVoC — FAQs

Practical answers on county food hygiene licensing, KEBS product certification and PVoC machinery imports. These are planning guidelines for your project team, not certification or legal advice.

Which Kenyan authorities regulate food factories and machinery imports?

There is no single NAFDAC-style food agency in Kenya. Food safety sits with the Ministry of Health and its Port Health Services under the Food, Drugs and Chemical Substances Act (Cap. 254) and the Public Health Act (Cap. 242), while county public health departments license food premises. Product conformity and import conformity sit with the Kenya Bureau of Standards (KEBS), and value chains may also involve the Agriculture and Food Authority, KEPHIS, the Kenya Dairy Board or the Directorate of Veterinary Services. Confirm which of these applies to your product.

Does a Kenyan food factory need registration or a licence?

Kenya works to premises licensing plus product certification rather than one product-registration number. In practice an operator needs a Food Hygiene Licence from the county, or from MoH Port Health Services for port and import-export premises, a county Single Business Permit, a NEMA environmental impact assessment licence for the plant, a KEBS Standardization Mark permit for each locally manufactured product covered by a mandatory Kenya Standard, and sector registration where it applies. Ordinary processed foods are not individually registered the way they are in Nigeria or Ghana, but the Kenyan operator should confirm the list for its product and county.

What hygiene and GMP expectations will the plant be assessed against?

Assessment works from the Food Hygiene Regulations made under Cap. 254 and from the Ministry of Health's Public Health Checklist for Food Hygiene Licensing, together with the Public Health Act (Cap. 242). Legal Notice 106 of 1978 and Legal Notice 425 of 1988 are listed as separate instruments under Cap. 254 rather than one amended text, so which is operative today should be confirmed on Kenya Law before it is cited in a submission. KEBS also publishes adopted East African hygiene codes of practice for food and drink manufacturing, and KS ISO 22000. Layout, drainage, materials and cleaning access should be reviewed against whichever text applies to the operation.

How does the KEBS PVoC scheme treat industrial machinery?

Pre-Export Verification of Conformity is operated by KEBS under the Standards Act (Cap. 496) and Legal Notice No. 78 of 2020; appointed partner inspectors test in the country of supply and issue a Certificate of Conformity used as a customs clearance document. General process machinery does not appear on the annex of products that must carry a supply-country Certificate of Conformity, but several items often supplied with a drying or processing line do — refrigerating and freezing equipment (HS 84.18), electric motors and generators (HS 85.01) and electric generating sets (HS 85.02). The treatment of drying and food-industry machinery headings is not something to assume, and the PVoC manual has been revised since the version published on the Kenya Trade Information Portal, so have KEBS or the appointed partner confirm each HS line in the scope of supply before shipment. Registered local manufacturers can separately apply to KEBS for an exemption covering machinery and industrial spares imported for their own use; it is an application route, not an automatic right, and it should be started early.

What documents may be needed to import equipment into Kenya?

Depending on classification, the importer and clearing agent may need a commercial invoice, packing list and shipping documents, a KEBS Certificate of Conformity or, where a consignment arrives without one, a Local Certificate of Conformity after destination inspection at a fee, an Import Standardization Mark permit where goods are intended for sale on the local market, and any KEBS exemption approval. Declarations and permits are filed with Kenya Revenue Authority Customs through the KenTrade national electronic single window. The Kenyan importer and clearing agent should confirm the exact list.

Are HACCP or ISO 22000 certificates compulsory in Kenya?

Not as a blanket rule for every plant. Hygiene and food safety controls are required by the Cap. 254 regulations and the county licensing checklist, and HACCP-based controls may be required by buyers, by export destinations or by a particular Kenya Standard. KS ISO 22000 certification is separate third-party certification, and whether it is needed depends on the customer and the market being served.

Does GEM Foodtech supply Kenya-certified machinery?

No blanket Kenyan certification is claimed on this page or for any machine. GEM Foodtech can discuss engineering specifications, food-contact materials and the technical documentation available for a proposed line. KEBS conformity status, PVoC treatment and any permit or exemption must be verified for the specific machine and shipment by the Kenyan project owner with KEBS before the equipment ships.

Can GEM support hygienic design and compliance planning?

Our engineering team can review food-contact materials, cleanability and CIP access, process flow, drainage and utility requirements at design stage, and supply documentation the Kenyan project owner needs for its submissions. Site approvals, the Food Hygiene Licence, S-Mark permits, NEMA licensing and import clearance remain the responsibility of the Kenyan project owner and the relevant authorities.

Official references: Kenya MoH food hygiene licensing · KEBS PVoC for imports · KEBS Standardization Mark

Send us the crop, the tonnage and the site.

Our engineers can prepare a process flow diagram, a preliminary yield model and a line proposal for your Kenyan project, with utility estimates set against a 415 V / 50 Hz supply.

Start a Kenya project →