Palay & rice milling
Well-milled and parboiled rice, rice bran and rice flour for galapong and bihon
GEM Foodtech, the food processing division of Gem Drytech Systems LLP, Kolkata, India (since 1999), engineers turnkey desiccated coconut, saba banana, mango, pineapple, palay and cassava lines for Philippine factories, built for a 60 Hz supply, planned around FDA Philippines and DTI-BPS requirements, and shipped to Manila.
The Philippines is the world's largest producer of desiccated coconut, and a complete high-fat desiccated coconut line is one of the three projects referenced further down this page. We engineer the same way for Philippine manufacturers across coconut, saba banana, Cebu dried mango, pineapple, palay, corn, cassava, red onion and garlic, and for drying fish, fishmeal and seaweed. Process, mass balance and equipment are designed together, for a 60 Hz supply.
Well-milled and parboiled rice, rice bran and rice flour for galapong and bihon
Corn grits, cornstarch, glucose syrup and feed-grade yellow maize
Cassava starch, Mindanao-style dried granules, flour and feed chips
Cebu-style dried mango strips, aseptic purée and concentrate
Canned slices and tidbits, juice concentrate and dried rings
Saba chips, banana flour and sweetened dried banana, run on our plantain line
Kibbled, minced and powdered Nueva Ecija red onion for sauces and seasonings
Tomato paste, purée and the sweet-style sauce Filipino kitchens buy
French fries, crisps and potato flakes for the quick-service trade
Dried whole chilli, flakes and powder for hot sauce and sisig seasoning
Dried ginger slices, salabat powder and turmeric powder
Ilocos garlic flakes and powder, black pepper and dried seasoning blends
We integrate washing, sorting, preparation, thermal processing, drying, separation and packaging around your incoming material and finished-product specification.
Explore full equipment catalogue ↗Washers, conveyors, sorting, peeling, slicing and size reduction.
Blanching, cooking, pulping, evaporation and concentration.
Conveyor, band, tray and fluid-bed solutions based on product requirements.
Filling, handling and utility integration for practical plant operation.
We validate feed, moisture, process assumptions and utilities before final plant selection. Pilot trials can be planned on representative materials at our Kolkata facility.
Raw material, incoming variability, capacity, target product and site utilities.
Process diagram, mass balance, equipment schedule and utility estimates.
Pilot validation where appropriate, detailed engineering, manufacture and site support.
These are the national standard figures and the general route, not a site survey: the Philippines runs at 60 Hz rather than 50 Hz, so motor speeds, fan and pump curves and gearbox ratios are selected for 60 Hz from the start, and you should confirm the actual secondary voltage with your distribution utility and the shipment's tariff classification with DTI-BPS and the Bureau of Customs before despatch.
Three installations in Asia and the United States: a continuous gas-fired rice-cake oven, a steam band dryer for high-moisture cranberry pomace, and a complete high-fat desiccated coconut line for PT Salim Ivomas Pratama in Indonesia — the nearest thing to a Philippine coconut project, in the product the Philippines leads the world in.
Supplied a PLC- and HMI-controlled continuous oven with integrated CIP for producing caramel, cinnamon and cheddar-flavoured rice cakes. The system replaced an older, labour-intensive oven and enabled faster product changeovers, automated recipe control and improved hygiene.
Integrated CIP, adjustable temperature zones and controlled residence time reduced cleaning downtime while improving product consistency and production flexibility.
Supplied a steam-based continuous band dryer for high-moisture cranberry pomace, replacing three separate dryers with one integrated system. The solution simplified operations, reduced maintenance and energy requirements, and delivered consistent moisture suitable for milling into functional powders and fibre ingredients.
A single continuous drying line delivered higher throughput, consistent product quality and improved process efficiency.
Delivered a complete high-fat desiccated coconut processing line — from raw coconut receiving and preparation to blanching, drying support, grading and final packing. The food-grade SS 304 system was engineered for continuous industrial production with reduced manual handling and consistent product quality.
Successfully installed and commissioned in April 2019, with operation formally certified to the client's satisfaction.
Project details, performance figures and outcomes are published in all three languages of this page — English, Filipino and Binisaya. Client and brand names remain unchanged.
Practical answers on FDA licensing, DTI-BPS certification scope and the documents an imported line may need. These are planning guidelines, not certification or legal advice.
Processed-food establishments and products sit with the Food and Drug Administration of the Philippines, an attached agency of the Department of Health, through its Center for Food Regulation and Research. Standards, the PS mark and the Import Commodity Clearance scheme sit with the Bureau of Philippine Standards at the Department of Trade and Industry, and shipments are cleared by the Bureau of Customs. Raw agricultural, meat and fishery products sit instead with Department of Agriculture agencies — BAI, BPI and BFAR — under the Food Safety Act of 2013.
FDA authorisation is generally two steps: a License to Operate for the establishment, then a Certificate of Product Registration for each processed prepackaged product, under Administrative Order No. 2014-0029 and RA 9711. Only an establishment holding a valid LTO may apply for a CPR, CPRs are filed through the FDA e-registration portal and can be valid for up to five years. A draft order repealing AO 2014-0029 went out for consultation and we have not been able to confirm it as adopted, so confirm the operative instrument and your own obligations with FDA before production or sale.
Compliance with DOH/FDA Administrative Order No. 153 s. 2004, the Revised Guidelines on Current Good Manufacturing Practice in Manufacturing, Packing, Repacking or Holding Food, is the stated basis on which FDA issues a food LTO, alongside RA 10611 (the Food Safety Act of 2013) and its implementing rules, and the DA-BAFS Philippine National Standards codes of practice for primary production and post-harvest handling. FDA has circulated a draft ASEAN-aligned General Standard for Food Hygiene intended to replace AO 153 s. 2004, which we cannot confirm as adopted — check with FDA which version your layout and equipment will be assessed against.
Usually not to the plant itself. ICC is a destination-side clearance, not a pre-export certificate, and it applies only to products on the BPS list of products under mandatory certification — currently 111 numbered products and systems covering appliances, consumer electronics, lighting and wiring devices, steel, pipes and ceramics, construction materials, chemicals, automotive and other consumer goods. No electric motors, switchgear, control panels, pumps, boilers, dryers or food-processing machinery appear on that list, so a drying or processing line as such does not normally require a PS licence or an ICC. The determination is still made per HS/tariff line at entry and can turn on importer accreditation, so the Philippine buyer or its customs broker should obtain written confirmation from DTI-BPS and the Bureau of Customs on the exact tariff headings before shipment.
Where an ICC does apply, the importer applies to BPS, a DTI Regional or Provincial Office, or online through the National Single Window, against the Import Entry, Bill of Lading, packing list and commercial invoice, followed by shipment or warehouse inspection, independent testing and issue of the ICC certificate and sticker. Food products follow a separate FDA import route, with an LTO as food importer plus a CPR. There is no general pre-shipment inspection requirement for ordinary imports, though an August 2024 Department of Finance draft joint order proposing pre-export testing and inspection by accredited TIC companies was not confirmed as finalised. The importer and clearing agent should confirm the exact list.
Not as a blanket rule for every plant. Food safety controls, including HACCP-based approaches where applicable, may be required by regulation, by your buyers or by an export market, and the Food Safety Act framework is risk-based. ISO 22000 is a separate third-party certification; whether you need it depends on your customers and markets rather than on a single national requirement. Confirm the position for your product category with FDA and with the buyers you are supplying.
No, and this page makes no such claim. GEM Foodtech can discuss engineering specifications, materials of construction and the technical documentation available for a proposed line. Philippine regulatory status, any PS or ICC coverage of bought-out components, and the FDA LTO and GMP obligations all rest with the Philippine project owner and the named authorities, and must be verified for the specific machine and shipment.
Our engineering team can review food-contact materials, cleanability, process flow, 60 Hz utility selection and documentation during project design, and can plan pilot trials on your material at our Kolkata facility. Note that boilers and pressure vessels supplied with a line attract DOLE and local-government mechanical and boiler permits and the involvement of a licensed Philippine mechanical engineer. Final site approvals, FDA registrations and import clearances remain the responsibility of the Philippine project owner and the relevant authorities.
Official references: Philippine FDA Licence to Operate · DTI-BPS product certification · DTI-BPS standards FAQs
Our engineers can prepare a process flow diagram, a preliminary yield model and a 60 Hz equipment schedule for your Philippine project.
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