GEM FOODTECH · FOOD PROCESSING ENGINEERING FOR THE PHILIPPINES ✉ info@gemfoodtech.com  |  ☎ +91 98311 73874
🇵🇭  PHILIPPINES · TURNKEY FOOD PROCESSING · 60 HZ

One line from intake to packed product. Sized by your yield, not by a catalogue.

GEM Foodtech, the food processing division of Gem Drytech Systems LLP, Kolkata, India (since 1999), engineers turnkey desiccated coconut, saba banana, mango, pineapple, palay and cassava lines for Philippine factories, built for a 60 Hz supply, planned around FDA Philippines and DTI-BPS requirements, and shipped to Manila.

The Philippines is the world's largest producer of desiccated coconut, and a complete high-fat desiccated coconut line is one of the three projects referenced further down this page. We engineer the same way for Philippine manufacturers across coconut, saba banana, Cebu dried mango, pineapple, palay, corn, cassava, red onion and garlic, and for drying fish, fishmeal and seaweed. Process, mass balance and equipment are designed together, for a 60 Hz supply.

19Process line families
30+Equipment types
112+Installations worldwide
1999Manufacturing since
PHILIPPINES · PROCESS LINES
PROCESS LINE

Palay & rice milling

Well-milled and parboiled rice, rice bran and rice flour for galapong and bihon

2–30 t/h paddy Explore equipment ↗
PROCESS LINE

Corn (mais)

Corn grits, cornstarch, glucose syrup and feed-grade yellow maize

1–20 t/h grain Explore equipment ↗
PROCESS LINE

Cassava (kamoteng kahoy)

Cassava starch, Mindanao-style dried granules, flour and feed chips

1–25 t/h roots Explore equipment ↗
PROCESS LINE

Carabao mango

Cebu-style dried mango strips, aseptic purée and concentrate

2–30 t/h fruit Explore equipment ↗
PROCESS LINE

Pineapple (Cayenne & Queen)

Canned slices and tidbits, juice concentrate and dried rings

2–20 t/h fruit Explore equipment ↗
PROCESS LINE

Saba / cardava banana

Saba chips, banana flour and sweetened dried banana, run on our plantain line

500 kg–8 t/h saba banana Explore equipment ↗
PROCESS LINE

Red onion (sibuyas)

Kibbled, minced and powdered Nueva Ecija red onion for sauces and seasonings

0.5–20 t/h raw onion Explore equipment ↗
PROCESS LINE

Tomato (kamatis)

Tomato paste, purée and the sweet-style sauce Filipino kitchens buy

5–60 t/h tomatoes Explore equipment ↗
PROCESS LINE

Benguet potato (patatas)

French fries, crisps and potato flakes for the quick-service trade

1–10 t/h potato Explore equipment ↗
PROCESS LINE

Chilli (siling labuyo & siling haba)

Dried whole chilli, flakes and powder for hot sauce and sisig seasoning

0.5–10 t/h fresh chilli Explore equipment ↗
PROCESS LINE

Ginger & turmeric (luya, luyang dilaw)

Dried ginger slices, salabat powder and turmeric powder

500 kg–8 t/h rhizome Explore equipment ↗
PROCESS LINE

Garlic & spice (bawang)

Ilocos garlic flakes and powder, black pepper and dried seasoning blends

0.25–5 t/h whole spice Explore equipment ↗
EQUIPMENT · ENGINEERED AS ONE LINE

Not isolated machines. A complete processing system.

We integrate washing, sorting, preparation, thermal processing, drying, separation and packaging around your incoming material and finished-product specification.

Explore full equipment catalogue ↗
Preparation & handling

Washers, conveyors, sorting, peeling, slicing and size reduction.

Thermal processing & concentration

Blanching, cooking, pulping, evaporation and concentration.

Drying & dehydration

Conveyor, band, tray and fluid-bed solutions based on product requirements.

Packing & utilities

Filling, handling and utility integration for practical plant operation.

DRIED & TESTED · PROVEN, NOT ASSUMED

Yield-led engineering, before you commit.

We validate feed, moisture, process assumptions and utilities before final plant selection. Pilot trials can be planned on representative materials at our Kolkata facility.

01

Understand the feed

Raw material, incoming variability, capacity, target product and site utilities.

02

Model the yield

Process diagram, mass balance, equipment schedule and utility estimates.

03

Trial, build & commission

Pilot validation where appropriate, detailed engineering, manufacture and site support.

Philippine site conditions and compliance route

Mains supply
230 V single phase, 400 V three phase (400/230 V four-wire wye); 460 V common on larger industrial motor loads, and 230 V delta still present in older service areas
Frequency
60 Hz — the only 60 Hz market on this site, so drives, fans, pumps and gearboxes are re-specified, not re-labelled, from our 50 Hz standard
Food regulator
FDA Philippines (Department of Health), Center for Food Regulation and Research — License to Operate, then a Certificate of Product Registration per product
Standards & conformity
Bureau of Philippine Standards, DTI — Philippine Standard (PS) mark for licensed manufacturers; Import Commodity Clearance (ICC) sticker for imports under mandatory certification
Import route
ICC is applied for at destination by the importer, against the Import Entry, Bill of Lading, packing list and invoice; no general pre-shipment inspection for ordinary imports; cleared by the Bureau of Customs
Port of entry
Manila (MICT and South Harbour); Batangas; Subic Bay Freeport for project and heavy-lift cargo; Cebu, Davao (Sasa) and General Santos for Visayas and Mindanao sites

These are the national standard figures and the general route, not a site survey: the Philippines runs at 60 Hz rather than 50 Hz, so motor speeds, fan and pump curves and gearbox ratios are selected for 60 Hz from the start, and you should confirm the actual secondary voltage with your distribution utility and the shipment's tariff classification with DTI-BPS and the Bureau of Customs before despatch.

Philippines project planning: A Philippine food manufacturer should confirm its own FDA License to Operate and, for each prepackaged product, a Certificate of Product Registration, with GMP compliance as the stated basis for the licence; capital machinery as such is not named on the DTI-BPS list of products under mandatory certification, but loose electrical items invoiced separately — breakers, fuses, switches, flexible cords and cables — can fall inside that list in their own right, and boilers or pressure vessels supplied with a line attract DOLE and local-government mechanical permits. These are customer and project compliance considerations, not a claim that GEM or a particular machine is already certified in the Philippines.
CASE STUDIES

Selected international processing project references.

Three installations in Asia and the United States: a continuous gas-fired rice-cake oven, a steam band dryer for high-moisture cranberry pomace, and a complete high-fat desiccated coconut line for PT Salim Ivomas Pratama in Indonesia — the nearest thing to a Philippine coconut project, in the product the Philippines leads the world in.

United States · Rice cake processing

Automated gas-fired continuous oven system

Supplied a PLC- and HMI-controlled continuous oven with integrated CIP for producing caramel, cinnamon and cheddar-flavoured rice cakes. The system replaced an older, labour-intensive oven and enabled faster product changeovers, automated recipe control and improved hygiene.

CONTINUOUS OUTPUT 5,000–6,000 pieces/hour · Continuous production capacity with final moisture below 2%
PROJECT OUTCOME

Integrated CIP, adjustable temperature zones and controlled residence time reduced cleaning downtime while improving product consistency and production flexibility.

United States · Cranberry pomace processing

U.S. fruit-ingredient manufacturer

Supplied a steam-based continuous band dryer for high-moisture cranberry pomace, replacing three separate dryers with one integrated system. The solution simplified operations, reduced maintenance and energy requirements, and delivered consistent moisture suitable for milling into functional powders and fibre ingredients.

CAPACITY IMPROVEMENT 7–8× higher capacity · Processing 1,600–1,800 lb/hour from approximately 70% to below 8% moisture
PROJECT OUTCOME

A single continuous drying line delivered higher throughput, consistent product quality and improved process efficiency.

Indonesia · 2018–2019

PT Salim Ivomas Pratama Tbk

Delivered a complete high-fat desiccated coconut processing line — from raw coconut receiving and preparation to blanching, drying support, grading and final packing. The food-grade SS 304 system was engineered for continuous industrial production with reduced manual handling and consistent product quality.

PROCESSING SCOPE Receiving-to-packing Integrated processing line with 23 deshelling machines, steam-lock blanching, grinding, grading and automated packing systems
PROJECT OUTCOME

Successfully installed and commissioned in April 2019, with operation formally certified to the client's satisfaction.

Project details, performance figures and outcomes are published in all three languages of this page — English, Filipino and Binisaya. Client and brand names remain unchanged.

PHILIPPINES · REGULATORY FAQ

Philippines food licensing, standards and import FAQs

Practical answers on FDA licensing, DTI-BPS certification scope and the documents an imported line may need. These are planning guidelines, not certification or legal advice.

Which Philippine authorities regulate food factories and machinery imports?

Processed-food establishments and products sit with the Food and Drug Administration of the Philippines, an attached agency of the Department of Health, through its Center for Food Regulation and Research. Standards, the PS mark and the Import Commodity Clearance scheme sit with the Bureau of Philippine Standards at the Department of Trade and Industry, and shipments are cleared by the Bureau of Customs. Raw agricultural, meat and fishery products sit instead with Department of Agriculture agencies — BAI, BPI and BFAR — under the Food Safety Act of 2013.

Does a food factory or its products need an FDA licence or registration?

FDA authorisation is generally two steps: a License to Operate for the establishment, then a Certificate of Product Registration for each processed prepackaged product, under Administrative Order No. 2014-0029 and RA 9711. Only an establishment holding a valid LTO may apply for a CPR, CPRs are filed through the FDA e-registration portal and can be valid for up to five years. A draft order repealing AO 2014-0029 went out for consultation and we have not been able to confirm it as adopted, so confirm the operative instrument and your own obligations with FDA before production or sale.

What GMP and hygiene expectations apply to a new Philippine food plant?

Compliance with DOH/FDA Administrative Order No. 153 s. 2004, the Revised Guidelines on Current Good Manufacturing Practice in Manufacturing, Packing, Repacking or Holding Food, is the stated basis on which FDA issues a food LTO, alongside RA 10611 (the Food Safety Act of 2013) and its implementing rules, and the DA-BAFS Philippine National Standards codes of practice for primary production and post-harvest handling. FDA has circulated a draft ASEAN-aligned General Standard for Food Hygiene intended to replace AO 153 s. 2004, which we cannot confirm as adopted — check with FDA which version your layout and equipment will be assessed against.

Does the Import Commodity Clearance scheme apply to industrial food machinery?

Usually not to the plant itself. ICC is a destination-side clearance, not a pre-export certificate, and it applies only to products on the BPS list of products under mandatory certification — currently 111 numbered products and systems covering appliances, consumer electronics, lighting and wiring devices, steel, pipes and ceramics, construction materials, chemicals, automotive and other consumer goods. No electric motors, switchgear, control panels, pumps, boilers, dryers or food-processing machinery appear on that list, so a drying or processing line as such does not normally require a PS licence or an ICC. The determination is still made per HS/tariff line at entry and can turn on importer accreditation, so the Philippine buyer or its customs broker should obtain written confirmation from DTI-BPS and the Bureau of Customs on the exact tariff headings before shipment.

What documents may be needed to import a processing line into the Philippines?

Where an ICC does apply, the importer applies to BPS, a DTI Regional or Provincial Office, or online through the National Single Window, against the Import Entry, Bill of Lading, packing list and commercial invoice, followed by shipment or warehouse inspection, independent testing and issue of the ICC certificate and sticker. Food products follow a separate FDA import route, with an LTO as food importer plus a CPR. There is no general pre-shipment inspection requirement for ordinary imports, though an August 2024 Department of Finance draft joint order proposing pre-export testing and inspection by accredited TIC companies was not confirmed as finalised. The importer and clearing agent should confirm the exact list.

Are HACCP or ISO 22000 certificates compulsory for a Philippine food plant?

Not as a blanket rule for every plant. Food safety controls, including HACCP-based approaches where applicable, may be required by regulation, by your buyers or by an export market, and the Food Safety Act framework is risk-based. ISO 22000 is a separate third-party certification; whether you need it depends on your customers and markets rather than on a single national requirement. Confirm the position for your product category with FDA and with the buyers you are supplying.

Does GEM Foodtech supply Philippines-certified machinery?

No, and this page makes no such claim. GEM Foodtech can discuss engineering specifications, materials of construction and the technical documentation available for a proposed line. Philippine regulatory status, any PS or ICC coverage of bought-out components, and the FDA LTO and GMP obligations all rest with the Philippine project owner and the named authorities, and must be verified for the specific machine and shipment.

Can GEM support hygienic design and compliance planning for a Philippine project?

Our engineering team can review food-contact materials, cleanability, process flow, 60 Hz utility selection and documentation during project design, and can plan pilot trials on your material at our Kolkata facility. Note that boilers and pressure vessels supplied with a line attract DOLE and local-government mechanical and boiler permits and the involvement of a licensed Philippine mechanical engineer. Final site approvals, FDA registrations and import clearances remain the responsibility of the Philippine project owner and the relevant authorities.

Official references: Philippine FDA Licence to Operate · DTI-BPS product certification · DTI-BPS standards FAQs

Tell us the crop, the tonnage and the site.

Our engineers can prepare a process flow diagram, a preliminary yield model and a 60 Hz equipment schedule for your Philippine project.

Start a Philippines project →